They can be campers, minibuses, ambulances, mobile bars, the list is endless. This complete kit will deliver 150km safe driving distance for a 1000kg vehicle, and will charge to full in a little under 8 hours. Slave BMS PCB modifications & cell tap harness wiring. Before cutting and assembling the coolant line to the new connectors, the minimum lengths from each module to its coolant manifold must be understood. It cools to a zero clearance fit. There was no electric fan in the stock VW's because pressurized air came from the cowled engine cooling fan. So how have they extended the life of this internationally loved vehicle that is Volkswagens most iconic model? The year is 2013. VW Bay Window Power steering conversion kit Camper late early Bus Type 2 RHD LHD. The press-fit of the nylon hose onto the connectors requires a special tool with a 3 week lead time, and a pretty penny. No ride-height adjustment was needed from the stock torsion bar position. We thought wed run a few petrol campers for a while to feel out the market, then slowly convert them to electric. Whilst their first film, Toy Story, was being made, the project took way longer than expected. speedometer is stock, the fuel gauge will display correct State Of Charge (SOC). We are experimenting with a higher pressure pump. VW Beetles are a popular option, says Mr Pauly, who has converted three in his workshop, and sold about 20 conversion kits with batteries and motor for owners to do the work themselves. I spoke with him today and we should have parts Monday. And while educated a computer programmer and laboratory technician, working with computers and lab-robots at the institute of forensic medicine in Aarhus, Denmark, he never forgets what life is like having nothing. There's a 2" diameter black steel tube extending from the battery box that pokes through the firewall where the positive and negative high current cables (orange) are visible in the upper left of this image. We are already working together to prepare the platform for the Bus. 2023 - Intelligent Living Media Ltd. All Right Reserved. In the past, we have installed aftermarket PCBs (not pictured) sold for this purpose, but they would cost >$300 forthis 10 module pack and require more labor time to install because of connector issues of their own. Retro fit, electronic, speed-sensitive, power-assisted steering system to fit for Late Baywindow vans made from 1974 - 79. Then the motor assembly slid forward over the transmission shaft and stoped against the adapter plate. You've come to the heart of the question, really. There must have been over 20 pages of sketches exploring possible routing to avoid the delay and cost of a new box side panel. What sets this apart is its range. Shipping calculated at checkout. I still like AC better, but they both have their virtues. A spring from the switch is anchored at the clutch arm (top left). I fell in love with images of them on tea towels and mugs. vw campervan conversion kits | eBay Bugs change hands a lot and you can pick up a pretty good one for not that much. To understand what car is best for an electric vehicle conversion we have to consider a few things: room for batteries, transmission, and popularity (or how models were produced). Buslab - VW Bus & Vanagon Parts & Service The company converts cars for around Rs 2,40,000 and Rs 5,70,000. The PCBs are all mounted and ready for harness wiring. The driving range of one full charge is about 124 miles. Electric GT makes a product that looks actually somewhat like a V8, but electric and the price tag is a whopping $33,949. Doing this willnot have a detectable effect on balance. Amounts shown in italicised text are for items listed in currency other than Euros and are approximate conversions to Euros based upon Bloomberg's conversion rates. The nylon coolant line is not very flexible. Copyright 2023 EV West Privacy Notice |Conditions of Use. It works reliably and takes care of the complete set-up and closing process automatically. However, its not advised to drive at top speeds for too long as the range will quickly disappear. I can't tell you how many times I've had an employee say that before testing. Since the car was received without a 12V battery and mounts, no engine, fuel tank, radio, windscreen washer system, heater controls, etc. It will probably take longer than wed like, but as long as we dont give up, well get there. Please slide to verify. The motor had to be staged at the proper angle as the car was lowered down over it to get the motor/clutch assembly started around the transmission input shaft. I decided to buck up my ideas. vw electric conversion kit for sale | eBay We've actually been inside this one ourselves, and if it wasn't for the $100,000 price tag we'd snag one up pretty quickly! It is staged for the KEP performance clutch, pressure plate, lightened flywheel, and related small parts that arrive next week. The box had to be disassembled to repair it (as described above). This article was created to allow the customer to follow the high-level build activity. The holes for the DC-DC (on the front battery box) were tapped for assembly. I have an old Volvo 240 in my garage that one day will need an electric drivetrain for sure, so getting acquainted with someone like Kit is a good bet. Type 2 Bus Conversions - Smallcar Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. They'll need to be traced and decide what to do with them later. This complete kit will deliver 140km safe driving distance, and will charge to full in a little under 8 hours. In this article: eDub Services, Electric conversion, electric conversions, electric vans, Volkswagen (VW), Volkswagen Type II (Bus) Written By Jesper Berggreen Jesper had his perspective. The company, named eDub Services, was founded by a young man named Kit Lacey, and since my piece on his business, he and I have been in conversation about this fascinating field of entrepreneurship. There is more going on underneath the stainless steel panels. The electric opening mechanism of the folding roof improves comfort, especially during assembly and dismantling. It was another month of bittersweet feelings for Italys car sales in November. Universal Electric Vehicle EV Conversion Kit - Electro Swaps But I should mention it comes with quite a few very promising specs. Instead of door locks, the Type 20 uses facial . The front battery box is mechanically assembled and external wiring has begun. Part Number: EPAS7479. VW Bugs have been a popular platform for conversion to electric for decades. We're carefully bringing up different systems to avoid damaging anything that may be miswired. What a ride it has been! The car was rolled back and forth to be sure the suspension had settled. Thirty minutes later all 10 lines for the front box were pressed onto the Tesla P100D modules. The high voltage wiring is simply two wires to a high voltage contactor mounted on the front battery box. Some good options are: an old Volkswagen Beetle, Volkswagen Bus, Volkswagen Thing, Volkswagen Bug, Austin Mini, an old Mazda Miata, Porsche 911, Kharman Gia, a Samba. We settled on the Hyper9 X1 system. Jesper had his perspective on the world expanded vastly after having attended primary school in rural Africa in the early 1980s. Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. All types have pros and cons. T2 1974-79 Lite Steer Electric Power Assisted Steering Kit. Unfortunately, the CNC programmer had an emergency come up and has been out for two days. The content produced by this site is for entertainment purposes only. Slave BMS PCB modifications & cell tap harness wiring. The front seats are now in. I didn't get an image of the template and location yet, but I'll post it next week. Removing this took two pounds off. VW Bugs have been a popular platform for conversion to electric for decades. All that's left there is to wire and stabilize the radiator fan wiring. VW Tesla Kombi - Electric Conversion EV Project - Part 2 We now have a routing plan and are proceeding to assemble! Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. Companies like Swindon in the United Kingdom and Electric GT in the United States, are selling electric motors that (theoretically) are drop-in replacements for your internal combustion engine. Scopema RIB seat beds , VW T5 T6 rear and side windows . The stereo amp, speakers, and other parts arrived soon after ordering with exception of the stereo itself that should arrive any day. The space in the box is very constrained, making hose overlaps a pinch risk. The VW Type 1 Beetle Kit is very unique in the fact that it truly is a 'turn-key' kit. We convert your air-cooled VW buses and vans into electric vehicles. Check Out The World's Best Classic Car Electric Conversions - InsideEVs Classic campers are regularly used for hire, so we figured, as a good return on investment, we should run our electric camper for hire. Damage was discovered and fixed. At eDub Conversions, we aim to create full transparency with our costs. Much like maxing out luggage capacity, and in the same locations. And thecircuit to adapt the Master BMS power limit signal to the dash light is in and tested. You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. Van Clan's best hand picked campervan conversions. . Many VW Bugs have been converted in the past with efficiency claims between 200 and 300 Watt-hour per mile (Wh/mi). The upper right image shows the underside of the car with the coolant pump visible on the left. An idea explored fora heater mounting and controls isto mount it in a console (yet-to-be-purchased) as seen above. We want to avoid issues in the years to come. We now have enough P100D top clamshells to assemble the front pack and will begin that next week. The motor, controller/inverter, and wiring harness arrived and we've installed the shaft coupler and the trans adapter plate. The eDub Platform. Maybe this is what caught my interest as a conversion. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. The box had to be disassembled to repair it (as described above). This conversion is one of the most often so a lot more resources are available., The price of these bad boys range from $15k to $30k.. After a debug phase, the harness will all be covered by the same black wrap that is barely visible covering a 6-inch wire bundle that exits the right side of the power distribution box. For Alex and his wife Brita, VW Kombis are a full-time passion. I always find important decisions like this are best decided over a local Yorkshire pint! The great thing about an 818 kit is that they start at around $10k, so (without work) between the kit and the electric vehicle conversion kit youre looking at around $20k for a small electric sports car., The Karmann Ghia is a classic Volkswagen sports car that was made from the 50s to the 70s. With most of those parts missing, we're updating to an electric windshield washer fluid pump and reservoir. 12 Best Electric Car Conversions You Can Buy Right Now - HiConsumption A couple of hours later I was printing the orange parts in the image that are nested into a standard caulk gun. In that process, I determined there are10+ EV-related low voltage fuses and at least 4 relays all in the engine compartment. 5 Lakhs. To be exact, the company will extract the Beetles air-cooled flat-four-cylinder engine and replace it with the electric drivetrain from the existing e-up! Classic Electric Vehicle Options - eDub Conversions We wanted to pay close attention to this because the battery location raised the center of gravity by about 18" from stock. Not shown, the new spare tire (narrower) is on the rim and fits into the stock location under the hood. ), BidenHarris Administration Announces $74 Million to Advance Enhanced Geothermal Systems, In 2021, 20% Of Electricity In The US Was Generated From Renewable Sources, Stellantis Takes On Two Partners To Reduce EV Production Emissions, Redwood Materials Shares Lessons Learned After One Year Of Operation. When the flow is restricted too much on these pumps the pressure drops. But it's close. The DC cables to the motor inverter/controller (the top three) are all cut to length, crimped, and stabilized. I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. The bottom left image shows the raw fuel gauge driver PCB (blank), and the right image shows it with components soldered to it. To verify the minimum requirements, we're going to fill and test the modules within the front and rear battery boxes on the bench (as a whole system) before installing them. Wheels are in! Note from Kits first-in-line editor, Jesper: I like the T25 its boxy! SHIFT EV is converting this 1970 VW beetle to electric power for a customer from Washington state. The switch is anchored to the adapter plate bolt. For more on this surprisingly complex topic,see the. There are 4 needed per module. If you like what we do and want to support us, please chip in a bit monthly via, 70%, 80%, 99.9%, 100% Renewables Study Central, Clean tech and sustainability market research, Climate Change Solutions: Why 1.5C Is So Important, Electric Vehicle Sales Charts, Graphs, & Stats, Engage Global Competition: Technology for a Sustainable Future. Vintage Volkswagen Power Window Kit - Bug Bus Ghia T1 T2 T4 Amazon.com: Electric Car Conversion Kit By designing 3 elegant conversion packs specifically for VW T2 campers, featuring the new e60 pack, eDub Services have made your decision is so much simpler. Weddle Industries stocks a wide variety of adapter kits to fit many common engine/transaxle combinations using VW and LS bolt patterns. The project utilizes the 35.8-kwh battery pack and EV drive unit pulled from a 2017 e-Golf. The upper-left image wasafter Chris installed the shaft adapter so that it can accept the new lightened flywheel. John Alba started over 30 years ago with automotive repairs when he bought his first VW beetle. Electric bike conversion kits 2022 - A guide on giving your bike a.4-barrel carburetor to fuel injection conversion kits for 250-600 HP V8 engines No laptop required Fits any square (Holley 4150) . Yup, 5 of us in Indie it was great! Richard Atwell's VW Type 2 Baywindow Bus Pages The original windshield washer fluid on this car used air pressure from the spare tire to force fluid from a reservoir through a valve in the same switch that controls the wiper motor speed, and finally to the squirter nozzle. Volkswagen T4 T5 / T6 Transporter Conversion Furniture , DIY flat pack kits with tambour doors made in light weight ply . turbo Garrett Mitsubishi KKK Borgwarner ihi tous modles vhicules, turbo dCi, HDi, TDi, CDi, JTD, au meilleurs prix web Spcialiste du turbo en neuf ou change-standard, kit We were back on track and we werent giving up! Discover the VW Camper Van conversion Process. There areno big roadblocks anticipated regarding parts. through the Tesla modules is an important part of the conversion. VW Beetle Kit 1956-1977 HPEVS AC-50 Read more . (Whoopee!) While Chris was installing the cell tap wiring of the assembled front box, he discovered the torn cell tap circuit. Copyright 2011-2022 -FLEXTURBO- Tous droits rservs btw Complete EV Conversion kit for a classic VW beetle, VW T1, VW T2 and Karman Ghia based with our EV HypE drive and various options for Lithium battery systems. It is time to get registration, license plates, and registration! We've continued to wire and mount some final parts, but the throttle input mechanism had to be removed while we wait on a better "return" torsion spring to handle the stock pedal and cable linkage. The project had eaten our private investment, and then doubled that because of paying off the matched loan. EV Conversion Kits, EV West - Electric Vehicle Parts, Components, EVSE Without that perseverance from John and Steve, Pixar would never have made it and the world would have missed out. The original dash valve switch still rotates to operate the wiper motor. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. The first step involves taking the vehicle to an eClassics firm (in Germany) for the installment of a kit. The eDub platform features batteries, motor, charger and more in one simple package. The final cable is on the rear battery pack, the BMS and temperature sensor wiring are all secured. Classic cars deserve to live on for many more generations, and electrification is the way to do that. Feedback ID Both of these pumps have garden-hose-like flow, but we need higher pressure. If you have the vehicle and the dream, we have a conversion pack to suit. This complete kit will deliver 90 miles safe driving distance, and will charge to full in a little under 8 hours. Many variables contribute to this efficiency such as weight, tires, motor efficiency, speed, etc. Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. But as we build, a few things are requiring a bit more attention or follow-up than expected. I'm happy to report the car is plugged-in, charging, and balancing now. The outer-most tubes each pass through another 3D printed adapter to make the shortest run to the stock dash vent ducts. The stock spring works, but not with enough safe margin. We sat down with one of our Lead VW Mechanics, Ben, to chat electric vehicle conversions. Then they popped in their electric components. 2 - Self Opening, AC Motor 3 Phase Wire EV Motor Cable Set - 2/0 Orange, Brake Vacuum Reservoir Canister - Plastic, EV Pedestrian Trolly Bell - Horn Alternative, Gigavac GV200-MA EV Contactor - 4000 Amps Max - EV200 Replacement - 12 Volt Internal Economizer, Universal Starter Cover Plate - Fits VW, Porsche, and more, High Voltage Fuse 300 Volt 800 Amp A30QS800, EV West High Voltage High Current Fuse Holder Size 5, Remanufactured 2 Speed VW/Porsche Transmission for EV Motors, EV Specific Aluminum Lightweight Flywheel For Porsche and VW. Now, back to the road trip and my mums response. And the company sells a ready-to-fit . with further details discovered this week. Can you see it? So lets begin at the beginning. The final steps will be plumbing, leak testing, and cell tap harness testing. I encouraged Kit to share the concrete information on his rebuilds with CleanTechnica in his own words. Answer: it doesn't matter anymore, really. Volkswagen VW Bus, Type 2, Samba EV Conversion Kit, Regen Brakes, AC Motor 1950-1979 [VW Type 2] Price: $8,734.00 The EV West Air Cooled Volkswagen Type 2 Starter Kit is perfect for those looking for a professional fit and finish on the drive components, but are willing to build and install their own battery system. VW Beetle Kit 1956-1977 HPEVS AC-50 - Traction EV The whole plan for eDubs came together very quickly in my mind from the logo, to the style, to the interior, it all had to be perfect. You can kind of get an idea of a lot of older german cars and or other older manual small cars. The unit is supplied fully assembled, you just bolt the unit in and follow the wiring instructions. we found many loose wires that needed to be dealt with. Installed by our technicians at eDub HQ in North Yorkshire, UK. The circuit cycles the needle from empty to full to be sure it works, and to verify how we need to build the circuit for the BMS to send proper State Of Charge (SOC) signals to it. We can't button it up until the P100D coolant connectors arrive and are verified for proper fit and pressure testing completed. Using VW Beetle Electric Conversion Kit. It's fully plumbed, and wired to the car. The conversion sites the electric motor in place of the E-type's transmission, while the battery pack has been shaped to occupy the same space as the original six-cylinder XK engine - meaning .